Fujian Fynergy Foods Co., Ltd. is an established custom manufacturer equipped with 37 industrial freeze-drying lines and over 8,000 m² of vacuum chambers. We specialize in producing ambient-stable freeze-dried ice cream that delivers the rich creaminess of real dairy without melting at summer room temperatures. From classic Neapolitan sandwich wafers to crunchy chocolate-coated ice cream bites, we serve food importers, aerospace museum suppliers, retail supermarket chains, and private-label confectionery brands.
Our freeze-dried ice creams preserve authentic milk solids, natural flavors, and micro-porous textures through deep cryogenic sublimation under vacuum.
Crispy cookie biscuit sandwiching thick real dairy ice cream. Lightweight, heat-resistant, and melt-in-mouth without dripping.
Pure whole-milk dairy blend crafted for emergency rations, camping, outdoor survival packs, and souvenir retail markets.
Bite-sized cubes engineered for confectionery inclusion, breakfast cereals, bubble tea topping, and individual impulse-buy snack pouches.
| Parameter | Factory Standard Specification | Analytical / Inspection Method |
|---|---|---|
| Product Name | Freeze-Dried Ice Cream / Freeze-Dried Ice Cream Sandwich | Visual & Recipe Assessment |
| Moisture Content | ≤ 3.0% - 4.5% (controlled for extended crispness) | Vacuum Oven Drying Method / GB 5009.3 |
| Dairy Fat & Protein | Customizable according to target regional food standards | Automatic Fat Analyzer & Kjeldahl Apparatus |
| Microbiological Criteria | Total Plate Count < 10,000 CFU/g, Coliforms < 10 CFU/g, Salmonella / Listeria Negative | Microplate Incubator & Cleanroom Culturing |
| Heavy Metals & Residues | Lead (Pb) ≤ 0.05 mg/kg, Arsenic (As) ≤ 0.1 mg/kg | Atomic Absorption Spectrophotometer (AAS) |
| Storage Condition | Store at ambient temperature (≤ 25°C, RH ≤ 50%), away from direct sunlight | Standard Warehouse Protocol |
| Primary Packaging | Nitrogen-flushed multi-layer PET/AL/PE high-barrier pouch or sealed composite canister | Automated Form-Fill-Seal Packaging Line |
Each batch of freeze-dried ice cream passes through precision blending, cryogenic freezing, high-vacuum sublimation furnaces, and hermetic packaging.
Our dedicated quality control laboratory inspects every batch for nutrition indicators, moisture retention, residual micro-elements, and microbiology before release.
Equipped for comprehensive sensory, chemical, and physical examination of raw ingredients and finished freeze-dried confectionery.
Verifies butterfat levels in ice cream mixes to guarantee consistent caloric density and melt-in-mouth mouthfeel.
Conducts high-sensitivity immunoassays and enzyme reactions to ensure total absence of foodborne contaminants.
Accurately measures nitrogen and protein concentration, confirming compliance with export nutrition labeling regulations.
Analyzes active components, organic acids, vitamins, and checks for preservative residues.
Screens trace minerals and detects trace heavy metals to meet FDA, EU, and CODEX safety thresholds.
Specialized trace element analysis for arsenic, mercury, and selenium with parts-per-billion detection accuracy.
Secondary validation line assuring batch-to-batch homogeneity and uniform product density.
High-temperature sample preparation ensuring reliable and reproducible chemical testing data.
From custom formulation prototyping to finished retail packaging, we offer a transparent, streamlined 5-stage contract manufacturing pipeline.
Define butterfat percentage, biscuit pairing, flavor profile, and destination regulatory requirements.
Rapid pilot chamber runs to provide physical samples, nutrition panels, and texture evaluation.
Custom metallized film pouches, canisters, display cartons, or bulk barrier bags with buyer branding.
Large-scale vacuum furnace sublimation in 62,718 m² facilities with full traceability recording.
Complete documentation: Certificate of Analysis (COA), Health Certificate, Phytosanitary, and BRCGS reports.
No. By removing over 97% of free water through vacuum sublimation, freeze-dried ice cream becomes completely shelf-stable at standard ambient room temperatures (below 25°C / 77°F). It does not melt, weep, or spoil during ocean container transport or warehouse storage, saving substantial refrigeration freight costs.
For existing standard recipes in bulk cartons or plain barrier packaging, MOQs start from 100 kg to 300 kg. For fully customized printed film pouches, branded retail boxes, or customized biscuit shapes, typical starting runs range from 20,000 to 30,000 retail units depending on the pouch dimensions.
Yes. Our in-house food scientists and R&D center have developed formulations based on coconut milk, oat base, and reduced-sugar blends while retaining the honeycomb porous structure necessary for a pleasant melt-in-mouth sensation.
Because freeze-dried confectionery is hygroscopic, we package all products inside Class-100,000 cleanrooms using high-barrier multi-layer aluminum foil structures (such as PET/AL/PE) with active food-grade nitrogen gas flushing. This ensures moisture barriers remain intact for 18 to 24 months of shelf life.
Get in touch with our export sales engineering department to request product specifications, taste samples, customized recipe estimates, and container load quotations.